Case study

Mid-Size Sports Nutrition Manufacturer

A rapidly growing contract manufacturer of powdered nutritional supplements based in the Southwest. Founded seven years ago, they began with a small operation producing protein powders for local fitness brands. Within three years, their reputation for quality and reliability attracted larger clients, including several nationally recognized sports nutrition companies.

project stats

Service:

Engineering, Procurement, Installation

Industry:

Nutritional Supplements

Location:

Nevada, USA

Challenge

Capacity Bottleneck Threatens Major Opportunity

When a major fitness brand approached this manufacturer with an opportunity to produce 50,000 jars of pre-workout supplement monthly—more than double their current capacity—they faced a critical decision. Their existing blending equipment could only handle 5,000-pound batches, creating a production bottleneck. They needed to expand quickly but had limited floor space and no time to waste on trial-and-error solutions.

Solution

Custom-Engineered Blending System Maximizes Space and Throughput

SW Equipment Group's engineers conducted a thorough assessment of the facility and production needs. Rather than simply recommending a larger blender, they designed a comprehensive solution:

  1. Engineering: Created a custom layout that maximized the available floor space while planning for future expansion
  2. Procurement: Sourced a specialized 12,000-pound ribbon blender with faster blend times and quicker cleanout between batches
  3. Installation: Managed the installation process, including coordinating electrical upgrades and ensuring proper integration with existing conveying systems
Result

140% Capacity Increase Without Facility Expansion

With SW Equipment Group's end-to-end solution, the manufacturer successfully:

  • Increased blending capacity by 140% without requiring facility expansion
  • Reduced blend times by 35%, significantly increasing overall production speed
  • Secured the contract with the national brand, leading to a 78% revenue increase
  • Positioned themselves for future growth with a scalable production system

"SW Equipment Group transformed our operation when we needed it most," says the Operations Director. "They didn't just sell us equipment—they engineered a complete solution that solved our immediate capacity challenge while setting us up for long-term growth."

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